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Dedicated to QUALITY, SERVICE, SAFETY, and INNOVATION
ENTERPRISES
An 150-9001 Certified company
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POLYSOFT 1 RoHS
3-5 Ib. VARIABLE DENSITY, FLEXIBLE FOAM
TC-266 A/B PolySoft 1 is a two-component, flexible polyurethane foam. The cured material feels similar to a soft furniture cushion.
BJB s 6800 Series Pigments may be added to the B side for developing a wide range of colors. End users can adjust firmness with a
slight ratio change as listed below. Common applications are prototypes, prosthetics, medical training devices, movie special effects
props and more. This material is frequently molded behind flexible polyurethane skin materials such as BJB s FP, F, M, and L line or
other BJB elastomers.
Note: TC-266 at a ratio of 50/100 pbw produces a soft, quick recovery foam with a density of 3 pounds. At 30/100 pbw, the result
will be a softer, slower recovery foam with a density of 5 pounds.
3# DENSITY 5# DENSITY
pi aE colel Rul For a soft resilient foam For an extremely soft foam
, A . 50 parts A 30 Parts A
Mix Ratio (by weight) 100 parts B 400 Parts B
Density, (free rise) Ibs/t 5
Densiy, (fee rise) kgin re 80
Cream Time @ 77 F (25 C) 15-20 seconds 25 30 seconds
Rise Time 75 90 seconds 90 100 seconds
Demold Time @ 77 F (25 C) _ a 7
Depending on part size and cross section aoe mines 20-30 minutes
PARTA PARTB
Specific Gravity @ 77 (25 C) 1.02
Viscosity, (cps) @ 77 F (25 C) Brookfield 1200
*The density and processing times listed are derived from a statistical average of long-term testing. We recommend a test mix be
performed before use.
a 100 gram sample MIXING:
. Mixing is best with a high speed drill or air motor with a Jiffy Mixer .
tetany, MEEPS. aes pxanson The blade shears the material and provides a thorough mix within the 8
= a to 10 second period generally established for achieving a uniform blend.
7 a 1 Mixing too long or not enough can result in poor material performance.
4ib lb 8lb Once mixed, the material should be immediately poured. If too much
| 5 time goes by, the foam will rise in the mix container and the batch may
a 1 be lost.
hig When pouring the foam, avoid trying to scrape any material from the
i ~~ __ container sidewalls or bottom. Generally, there isn t enough time to do
Example of Expansion RatesbyDensity = _ this and more importantly there may be material that is not well mixed
f it ie on the container sides.
TC-266 A/B_ Page | of 2 Date: 09/08/2020
For more information call BJB Enterprises, Inc. (714) 734-8450 Fax (714) 734-8929
www. bjbenterprises.com