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@*. <-BJB POLYURETHANE FOAM SYSTEMS Dedicated to QUALITY, SERVICE, SAFETY, and INNOVATION ENTERPRISES An 1SO-9001 Certified company i on POLYSOFT 1 RoHS 3-5 Ib. VARIABLE DENSITY, FLEXIBLE FOAM TC-266 A/B PolySoft 1 is a two-component, flexible polyurethane foam. The cured material feels similar to a soft furniture cushion. BIJB s 6800 Series Pigments may be added to the B side for developing a wide range of colors. End users can adjust firmness with a slight ratio change as listed below. Common applications are prototypes, prosthetics, medical training devices, movie special effects props and more. This material is frequently molded behind flexible polyurethane skin materials such as BJB s FP, F, M, and L line or other BJB elastomers. Note: TC-266 at a ratio of 50/100 pbw produces a soft, quick recovery foam with a density of 3 pounds. At 30/100 pbw, the result will be a softer, slower recovery foam with a density of 5 pounds. 3# DENSITY 5# DENSITY eNO ENG AROEERUES For a soft resilient foam For an extremely soft foam : e A 50 parts A 30 Parts A Mix Ratio (by weight) 400 parts B 400 Parts B Density, (ree ise) se E Density, (free rise) kg/m? 80 Cream Time @ 77 F (25 C) 15-20 seconds 25-30 seconds Rise Time 75-90 seconds 90 100 seconds Demold Time @ 77 F (25 C) _ 5 7 E Depending on part size and cross section) 2030 minutes 20~ 30 minutes PARTA PART B Specie Graviy @ 77 @5 O) 1.02 Viscosity, (cps) @ 77 F (25 C) Brookfield 1200 *The density and processing times listed are derived from a statistical average of long-term testing. We recommend a test mix be performed before use. 100 gram sample MIXING: = a s Mixing is best with a high speed drill or air motor with a Jiffy Mixer . JX a ae spasion The blade shears the material and provides a thorough mix within the 8 ee ee 3 ~~ to 10 second period generally established for achieving a uniform blend. eae Bers __ Mixing too long or not enough can result in poor material performance. lb Gib 8lb Once mixed, the material should be immediately poured. If too much we ; time goes by, the foam will rise in the mix container and the batch may a E be lost. a a When pouring the foam, avoid trying to scrape any material from the Be | __ container sidewalls or bottom. Generally, there isn t enough time to do Example of Expansion Rates by Deasty | _ this and more importantly there may be material that is not well mixed jas on the container sides. TC-266 A/B_ Page 1 of 2 Date: 09/08/2020 For more information call BJB Enterprises, Inc. (714) 734-8450 Fax (714) 734-8929 www.bjbenterprises.com